Senior Mechanical Engineer

About our Client

Accomplished engineering leader with over 20 years of experience spanning consumer and medical product development (Class I & II), project management, and supplier relations. Educated in both the U.S. and China, I bring a global perspective and a proven track record in driving product innovation from concept to mass production. My expertise includes mechanical design (injection molding, die casting, sheet metal), supply chain optimization, and manufacturing processes such as DFMA, FMEA, and CNC machining. I have successfully managed cross-functional teams, developed sourcing strategies across Asia and North America, and led initiatives to improve cost efficiency and operational performance. Known for strategic problem-solving, effective communication, and leadership that fosters collaboration and drives results.

Achievements

Mechanical Design: Proficient in injection molding, die casting, and sheet metal design.

Product Development: Skilled in managing all stages of product design, from concept to prototyping, tooling, and mass production.

Supply Chain Management: Developed and optimized supply chains across Asia and North America, sourcing and auditing 200+ suppliers, and conducting ISO audits.

Manufacturing Expertise: Experienced in DFMA, FMEA, CNC machining, and tooling development for efficient, cost-effective production.

Leadership: Led engineering teams, managed NPIs, and implemented cost-reduction strategies while negotiating with suppliers and driving operational excellence.

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Professional Experience

Senior Mechanical Engineer Consultant

Developed and optimized supply chain networks for consumer electronics and medical devices across Southeast Asia.
Strategically planned supply chain relocations to enhance cost efficiency and operational effectiveness.
Led engineering teams, improving overall performance, and driving operational excellence.

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Senior Mechanical Engineer

Redesigned the cooling system for FastMill, a tabletop dental crown milling machine, improving functionality and reliability.
Designed a patent-pending 3D printing resin tray and developed its manufacturing process, including equipment procurement.
Conducted ISO audits, sourced 3D printers, and negotiated private-label agreements for seamless integration into cloud-based systems.
Managed prototype builds, supplier audits, and production operations for dental crown hardware, ensuring product excellence.

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Senior Mechanical Engineer Consultant

Led the design and development of Class I & II medical devices and consumer products, utilizing Creo (Pro/E) and SolidWorks for component design. Managed the full product lifecycle, from concept through prototyping, tooling, and mass production, while implementing DFMA and FMEA to ensure manufacturability and quality. Directed sourcing and auditing of over 200 suppliers globally, with a focus on cost reduction and continuous improvement in design and production processes.

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Mechanical Sourcing Engineer

Contributed to product and tooling design for injection molding, die casting, machining, stamping, and metal fabrication, while managing tooling development programs and databases to support production. Led a cross-functional team in conducting a feasibility study for new cable manufacturing business and successfully implemented the project. Managed Asian sourcing initiatives, selecting and qualifying domestic and overseas suppliers, performing competitive bidding, and driving cost reductions through make-or-buy analyses.

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Other experience includes Product Design Engineer, Mechanical Engineer, Research Associate and Mechanical Engineer

Education

Bachelors in Mechanical Engineering

Masters in Industrial & System Engineering

Certification of Medical Product Development

Interests

Skills

Technical Skills

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